John Deere PowerTech 4.5L and 6.8L Diesel Engines Mechanical Fuel Systems Technical Manual (CTM207)

What this manual covers

CTM207 (06OCT04) is one of six John Deere volumes on the PowerTech 4.5 L and 6.8 L engines. It covers only the mechanical fuel systems. The base engine is in CTM104. The pump types covered are:

• Stanadyne DB2 and DB4 rotary pumps
• Delphi/Lucas rotary pumps
• Denso in-line pumps and in-line fuel supply pumps
• Motorpal in-line pumps and supply pumps

Machines in the application charts

The application chart runs to several pages. Some of the machines listed:

• Tractors: 5403, 5415, 5615, 5715, 6010 to 6910 series, 6110L to 6520L, 6403, 6603, 7210, 7410, 7510, 7610, 7220, 7320, 7420, 7520
• Combines and harvesting: 9400, 9410, 9450, 1065 to 1550, 2254, 3518 combines; 4890 to 4995 windrowers; 9935 cotton picker
• Sprayers: 4700, 4710, 6700
• Construction: 310G, 310SG, 315SG, 410G, 710D/E/G backhoes; 450G to 750C crawler dozers and loaders; 110 to 270LC excavators; 270 and 280 skid steers
• Forestry: 643G/H, 653E/G, 843G/H feller bunchers; knuckleboom log loaders
• OEM engines built at Dubuque (T0), Saran (CD) and Torreon (PE)

Match your engine serial plate to the chart before you order, because some machines changed engine codes by serial number.

What is inside

• Safety, engine identification and fuels
• Mechanical fuel system repair: filters, supply pumps, injection pump removal, repair and installation
• Injection pump static timing and cold start advance
• Fuel injection nozzles: identification, cleaning, testing, adjustment and installation
• How the mechanical fuel system works
• Observable diagnostics and tests
• Repair tools, diagnostic tools, dealer-made tools and specifications

The manual is 312 pages, with metric units first and US units alongside.

Main specifications

Format

Digital PDF, delivered as a download link after purchase. You can search it, zoom diagrams and print only the pages you need.