John Deere 820 Series Diesel Tractor Service Manual (SM-3021)

SKU: JD-SM3021 Category: John Deere
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John Deere's original dealer service manual SM-3021 for the 820 Series diesel tractor, built around the factory's distinctive two-cylinder diesel and separate cranking engine for cold starts. It gives full removal, repair and assembly instructions for every system, plus complete factory performance and capacity specifications, and most of it applies equally to the Model 80 tractor.

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Compatibility
  • Manufacturer: John Deere
  • Model: 820 Series
  • Years: 1957–
  • John Deere 820 Series diesel tractor. Service manual SM-3021, 4-57 edition. Two-cylinder diesel, 471.5 cu in, with a four-cylinder gasoline cranking (pony) engine for cold starts. Information also applies, with minor variations, to the Model 80 tractor.

Description

Machine covered

This manual (SM-3021, dated 4-57) is written for the John Deere 820 Series diesel tractor. The factory notes that much of the content applies equally, with minor variations, to the Model 80 tractor as well.

What this manual covers

The 820's main engine is a two-cylinder, cast-in-block, valve-in-head diesel displacing 471.5 cubic inches, delivering around 67.5 belt horsepower. Because diesel engines of this era were hard to start cold, the 820 uses a separate four-cylinder, V-type gasoline "cranking engine" (18.85 cu in) purely to spin the diesel over until it fires - a detail this manual covers in its own section. The transmission offers six forward speeds and one reverse, with an automotive-type internal-expanding brake system and a hand-operated clutch using eight 9-1/4 inch dry disks.

Table of Contents

  • Section 10 - Description, Operation and Specifications
  • Section 20 - Predelivery, Delivery, After-Delivery and 150-Hour Services
  • Section 40 - Tune-Up and Adjustment
  • Section 60 - Diesel Engine
  • Section 65 - Cranking Engine and Accessories
  • Section 70 - Governor and Speed-Control Linkage
  • Section 80 - Electrical System
  • Section 90 - Cooling System
  • Section 100 - Diesel Engine Lubrication System
  • Section 110 - Fuel System
  • Section 120 - Pulley, Clutch and Pulley Brake
  • Section 130 - Transmission
  • Section 135 - Powershaft
  • Section 140 - Differential and Final Drive
  • Section 145 - Sheet Metal, Float-Ride Seat and Seat Cushion
  • Section 150 - Brakes
  • Section 160 - Wheels and Tires
  • Section 170 - Power Steering and Front Axle
  • Section 175 - Manual Steering

Good to know

Custom Powr-Trol detail is covered in the separate SM-2022 manual; power steering detail in SM-2016; fuel injection pump/nozzle testing in SM-2018; and generator/cranking motor testing in SM-2000. This is a vintage factory manual reproduced from the original 1957 printing.

Specifications

Manual NumberSM-3021 (4-57)
Model820 Series (also Model 80)
Engine2-cyl diesel, 471.5 cu in
Cranking Engine4-cyl gasoline, 18.85 cu in
Transmission6 fwd, 1 reverse
Machine TypeRow-crop tractor

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