JCB Teletruk 2.0D/2.0G/2.5D/2.5G/3.0D/3.0G/3.5D/3.5G Forklift Workshop Service Repair Manual

SKU: JCB-TELETRUK-SM Category: JCB
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This is a complete JCB Teletruk forklift Workshop Service Manual, Publication No. 9803/3400 (Issue 16), covering the 2.0, 2.5, 3.0, and 3.5 tonne capacity models in both Diesel (D) and LPG (G) variants, applicable from M/c No. 788001. It covers General Information, Care & Safety, Routine Maintenance, Attachments, Body & Framework, Electrics, Controls, Hydraulics, Transmission, Brakes, Steering, and Engine sections. The manual documents multiple Isuzu-based diesel engine variants (KR, HP, HR) and the LPG spark-ignition engine used across the range.

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Compatibility
  • Manufacturer: JCB
  • Model: Teletruk 2.0D, 2.0G, 2.5D, 2.5G, 3.0D, 3.0G, 3.5D, 3.5G

Description

JCB Teletruk Forklift Workshop Service Repair Manual

This is the complete original JCB Service Manual for the Teletruk range of forklifts — models 2.0D, 2.0G, 2.5D, 2.5G, 3.0D, 3.0G, 3.5D, and 3.5G — Publication No. 9803/3400, Issue 16. The manual states applicability from M/c No. 788001 (PIN 0788001).

Manual Coverage / Sections Included

  • Section 1 - General Information (Vehicle/Unit/Engine Identification)
  • Section 2 - Care & Safety
  • Section 3 - Routine Maintenance
  • Section A - Attachments
  • Section B - Body & Framework
  • Section C - Electrics
  • Section D - Controls
  • Section E - Hydraulics
  • Section F - Transmission
  • Section G - Brakes
  • Section H - Steering
  • Section K - Engine

Engine Technical Data (from manual)

  • 100 Series Diesel (KR) — 4 cylinder in-line, naturally aspirated, up to machine serial number 892816: 2216 cm³, 84 mm bore x 100 mm stroke, 22:1 compression, rated speed 2600 rev/min
  • 400 Series Diesel (HP) — 4 cylinder in-line, naturally aspirated, low emission stage 2, from machine serial number 892817: 2216 cm³, same bore/stroke, 23.1:1 compression
  • 400 Series Turbo Diesel (HR) — 4 cylinder in-line, turbocharged, fitted to 3.5 tonne machines: 2216 cm³, 23.3:1 compression
  • LPG Engine — 4 cylinder in-line, spark ignition, naturally aspirated: 2966.59 cm³, 101.6 mm bore x 91.44 mm stroke, 9.25:1 compression, rated speed 3000 rev/min

Fuel Systems

Covers both Diesel fuel systems and LPG (Liquid Petroleum Gas) fuel systems including carburettor, vapouriser, and water-heated filter, consistent with the "D" (Diesel) and "G" (LPG/Gas) model suffixes.

Format

Delivered as a downloadable PDF file (609 pages) that can be printed or viewed on any PC, tablet, or smartphone.

Note

This manual applies to the Teletruk range from Machine No. 788001 (PIN 0788001) as confirmed on the cover and in the manual's introduction. Engine variant applicability is broken out by machine serial number (e.g., "up to machine serial number 892816," "from machine serial number 892817") rather than by calendar model year; no specific model year is confirmed within the document text.

Specifications

ManufacturerJCB
Model / SeriesTeletruk 2.0/2.5/3.0/3.5 (D & G variants)
Engine / PowertrainIsuzu-based Diesel (KR/HP/HR) & LPG, 4-cyl
Equipment TypeForklift (Telescopic Handler Truck)
Manual TypeWorkshop Service Repair Manual (Pub. 9803/3400, Issue 16)
CoverageGeneral Info, Electrics, Hydraulics, Transmission, Brakes, Steering, Engine

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