Honda XR250R 1996-2004 Service Manual

SKU: HONDA-XR250R-1996-2004-SM Category: Honda
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Honda's service manual for the 1996 and later XR250R. It covers the 249 cc four-valve SOHC engine, carb settings including California models, clutch and kickstarter, balancer, 6-speed gearbox, suspension, disc brakes and wiring.

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Compatibility
  • Manufacturer: Honda
  • Model: XR250R
  • Years: 1996–2004
  • Honda XR250R from 1996 on. The manual marks '96-'97 and after '97 differences, including California-type carburetor settings. The 2004 end year comes from the file title.

Description

Models covered

This manual covers the XR250R from 1996 on. If you have an '86-'95 bike, you need the earlier manual. This one marks the differences between '96-'97 and after '97 bikes, including the separate California carburetor setup.

What the manual covers

  • Model ID, serial and carb numbers, specs, torques and emission info
  • Frame, body panels and exhaust; maintenance and lubrication
  • Fuel system with carb settings by year and region
  • Engine removal, cylinder head, valves, cylinder and piston
  • Clutch, kickstarter, gearshift, alternator, crankcase, crankshaft and balancer
  • 6-speed transmission
  • Front and rear wheels, suspension, hydraulic disc brakes, electrical and troubleshooting

Key specs

249 cc air-cooled four-valve SOHC single, 73 x 59.5 mm, 10.2:1. 6-speed. Dry weight 104 kg (229 lb). 280 pages.

Specifications

ModelHonda XR250R
Years1996–2004
Engine249 cc 4-valve SOHC single
Transmission6-speed
BrakesHydraulic disc front and rear
Pages280

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