Honda TRX90 1993-2005 ATV Service Manual

SKU: HONDA-TRX90-1993-2005-SM Category: Honda
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Honda's service manual for the 1993 to 2005 TRX90 youth ATV. It covers maintenance, the 86 cc OHC engine, the centrifugal semi-automatic clutch, recoil starter, brakes, suspension, electrical and troubleshooting.

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Compatibility
  • Manufacturer: Honda
  • Model: TRX90
  • Years: 1993–2005
  • Honda TRX90 youth ATV, 1993 through 2005 model years. Model specific manual; Honda refers some basic procedures to its Common Service Manual.

Description

Models covered

This is the Honda service manual for the TRX90, 1993 to 2005. The frame serial number is on the front of the frame, and the engine number is on the lower left of the engine.

What the manual covers

  • Specs, torque values, special tools and cable routing
  • Frame, body panels and exhaust
  • Maintenance schedule: valve clearance, carburetor, clutch, brakes, toe-in
  • Fuel system, engine removal, head, cylinder and piston
  • Centrifugal and change clutch, gearshift linkage, recoil starter
  • Crankcase, 4-speed transmission and crankshaft
  • Front and rear wheels, brakes, suspension and steering
  • Ignition, lights, switches, wiring diagram and troubleshooting

Key specs

86 cc air-cooled OHC single, 47 x 49.5 mm, 9.2:1. 4-speed with wet multi-plate semi-automatic clutch. Dry weight 110 kg (243 lb). 125 pages.

Specifications

ModelHonda TRX90
Years1993–2005
Engine86 cc air-cooled OHC single
Transmission4-speed, semi-automatic clutch
StartingRecoil starter
Pages125

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